KEVOS® MAKEOS · Quality

Sine Bar Height

What height difference sets this angle?

Calculate the height difference between equal-diameter sine-bar rollers for an entered angle.

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How this tool works

Inputs, units and where to find them

InputUnitTypical source
Roller centre distancemmCalibrated distance between the roller centres, not the overall bar length.
Setting angle°Angle from the reference plane.

Method and formulas

  1. Height difference = roller centre distance × sin(angle).
  2. Example: a 200 mm centre distance at 30° requires a 100 mm height difference.
  3. A one-micrometre height change gives approximately 0.001 ÷ (length × cos(angle)) radians of angular change.

Limitations

  • Assumes equal rollers, clean contacts and correct bar geometry.
  • At steep angles, height errors cause larger angular errors; the tool does not certify measurement uncertainty.
  • Example values are illustrations. Replace them with values for your actual task.

Typical uses

  • sine bar
  • gauge blocks
  • angle setting

Who it is for

  • Inspectors
  • Toolmakers

What you get

  • Height difference
  • Angle change per 1 µm height error

Interpreting the result

  • Use calibrated blocks and the instrument’s permitted angle range.

References

  • Machinery’s Handbook, 29th edition (Industrial Press, 2012), printed pp. 678–680. Topic reference; no source tables or recommended settings are reproduced.
  • NPL, Fundamental Good Practice in Dimensional Metrology, GPG 80 — https://eprintspublications.npl.co.uk/3360/1/mgpg80.pdf

WORKOS tools are screening and decision-support utilities. Verify important financial, engineering, safety, legal or operational decisions using appropriate professional standards and your organisation’s approved data.

Open the Sine Bar Height calculator