KEVOS® MAKEOS · Quality

Dovetail Measurement over Rods

What should the measurement over (or between) rods read for this dovetail?

Measurement over rods for a male dovetail or between rods for a female dovetail slide, with a check that the rods touch the flanks below the edge.

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How this tool works

Inputs, units and where to find them

InputUnitTypical source
Dovetail typechoiceMale for the tongue, female for the slot.
Dovetail angle (flank to base)°Angle between flank and base from the drawing; 60° and 55° are common.
Width at the base cornersmmMale: width across the base corners (narrowest). Female: width across the bottom corners of the slot (widest).
Rod diametermmMeasured diameter of the gauge rods or pins used.
Dovetail depthmmHeight of the flank from the base to the edge.

Method and formulas

  1. Male: x = a + D(1 + cot(α ÷ 2)). Female: y = b − D(1 + cot(α ÷ 2)), where α is the dovetail angle and D the rod diameter.
  2. Contact height on the flank = (D ÷ 2) cot(α ÷ 2) sin α; it must be below the dovetail depth.
  3. Top width = base width ± 2h cot α.
  4. Example: a 60° male dovetail 50 mm at the base with 10 mm rods measures 77.321 mm over the rods.

Limitations

  • Sharp corners are assumed; corner relief or radii do not change the reading provided the rods do not touch them.
  • Rod diameter errors enter the reading multiplied by (1 + cot(α ÷ 2)).
  • Example values are illustrations. Replace them with values for your actual task.

Typical uses

  • Machine and inspect dovetail slides and gibs
  • Write an inspection dimension for a drawing
  • Choose a suitable rod size

Who it is for

  • Quality inspectors
  • Toolmakers
  • Metrology technicians

What you get

  • Measurement over or between rods
  • Width at the top edge
  • Rod contact height on the flank

Interpreting the result

  • Choose a rod so that its contact point is clearly below the edge and clear of any corner relief.

References

  • Machinery’s Handbook, 29th edition (Industrial Press, 2012), printed pp. 682. Topic reference; no source tables or recommended settings are reproduced.

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