KEVOS® MAKEOS · Quality

Process Capability from Summary Data

What Cp and Cpk follow from this mean and within-process spread?

Calculate two-sided Cp and Cpk from supplied specifications, process mean and within-process standard deviation.

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How this tool works

Inputs, units and where to find them

InputUnitTypical source
Lower specificationunitEngineering specification in the same unit as all other dimensional inputs.
Upper specificationunitUpper engineering specification; not a control limit.
Process meanunitMean from a representative stable process dataset.
Within-process standard deviationunitAppropriate within-subgroup estimate; not tolerance divided by six.
Stable process and suitable distribution confirmed?choiceReview control charts, sampling and the distribution before interpreting capability.

Method and formulas

  1. Cp = (upper specification − lower specification) / (6 × within-process standard deviation).
  2. Cpk = minimum of [(upper − mean)/(3σ), (mean − lower)/(3σ)].
  3. Example: 9.9–10.1 limits, mean 10.02 and σ = 0.02 gives Cp = 1.666667 and Cpk = 1.333333.

Limitations

  • No stability test, sigma estimation, confidence interval or defect-rate forecast is performed.
  • If the spread is an overall sample standard deviation, the corresponding indices are Pp/Ppk, not Cp/Cpk.
  • No universal capability acceptance threshold is assumed.
  • Example values are illustrations. Replace them with values for your actual task.

Typical uses

  • Cp Cpk
  • process capability
  • quality statistics

Who it is for

  • Quality engineers
  • Manufacturing engineers

What you get

  • Cp
  • Cpk
  • Upper-side index
  • Lower-side index

Interpreting the result

  • Negative Cpk means the mean lies outside a specification limit. Compare with an agreed customer criterion only after validating the study.

References

  • Machinery’s Handbook, 29th edition (Industrial Press, 2012), printed pp. 128–133. Topic reference; no source tables or recommended settings are reproduced.
  • NIST/SEMATECH e-Handbook: What is Process Capability? — https://itl.nist.gov/div898/handbook/pmc/section1/pmc16.htm

WORKOS tools are screening and decision-support utilities. Verify important financial, engineering, safety, legal or operational decisions using appropriate professional standards and your organisation’s approved data.

Open the Process Capability from Summary Data calculator