KEVOS® WORKOS · Manufacturing

Scrap Cost Impact

What is scrap costing you?

Estimates the direct cost of scrap for a period.

Open the calculatorRuns in your browser. No account needed.

How this tool works

Inputs, units and where to find them

InputUnitTypical source
Units producedunitsUnits produced in the period
Cost / unit$Cost accumulated per unit at the point of scrap
Scrap rate%Measured scrap rate

Method and formulas

  1. Scrap units = units × scrap rate
  2. Direct cost = scrap units × cost per unit

Limitations

  • Direct cost only; lost capacity, rework and customer effects are extra

Typical uses

  • Making the case for a quality improvement
  • Monthly cost-of-quality reporting

Who it is for

  • Quality and production managers

What you get

  • Direct scrap cost and units
  • Good output

Interpreting the result

  • Use the figure as a minimum value of fixing the cause

References

  • Juran J. M. and De Feo J. A., Juran’s Quality Handbook (McGraw-Hill), cost of poor quality

WORKOS tools are screening and decision-support utilities. Verify important financial, engineering, safety, legal or operational decisions using appropriate professional standards and your organisation’s approved data.

Open the Scrap Cost Impact calculator