KEVOS® MAKEOS · Quality

Sample Size to Estimate a Mean

How many measurements or tests are needed to estimate the mean within this margin?

Minimum number of tests or measurements to estimate a mean within a chosen margin of error at a confidence level, with an optional finite-population correction.

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How this tool works

Inputs, units and where to find them

InputUnitTypical source
Expected standard deviationEstimate of the standard deviation from earlier data or a pilot study, in the units of the measurement.
Required margin of error (±)Half-width of the confidence interval you need, in the same units.
Confidence levelchoiceConfidence that the true mean lies within the margin.
Population size (0 = very large)itemsTotal lot or population size for a finite-population correction; 0 if large or ongoing.

Method and formulas

  1. n₀ = (z σ ÷ E)², with z = 1.645, 1.960 or 2.576 for 90, 95 and 99%.
  2. Finite population: n = n₀ ÷ (1 + (n₀ − 1) ÷ N).
  3. Round up to a whole number.
  4. Example: σ 0.05 and a ±0.02 margin at 95% need 25 measurements.

Limitations

  • Uses the normal z value; for small samples with σ estimated from the same data, a t-based size is slightly larger.
  • A poor σ estimate gives a poor sample size.
  • Example values are illustrations. Replace them with values for your actual task.

Typical uses

  • Plan how many test pieces to make
  • Size a measurement study
  • Justify an inspection sample

Who it is for

  • Quality engineers
  • Process engineers
  • Test engineers

What you get

  • Required sample size
  • z value used

Interpreting the result

  • If the sample is too large to afford, accept a wider margin or reduce variation first.

References

  • Machinery’s Handbook, 29th edition (Industrial Press, 2012), printed pp. 130–132. Topic reference; no source tables or recommended settings are reproduced.

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Open the Sample Size to Estimate a Mean calculator