KEVOS® WORKOS · Money

True Unit Cost

What does this work really cost?

Builds a fully loaded unit cost from material, labour, overhead and other costs, and optionally checks it against the selling price.

Open the calculatorRuns in your browser. No account needed.

How this tool works

Inputs, units and where to find them

InputUnitTypical source
Material / unit$Bill of materials cost including scrap allowance
Labour hours / unithrStandard or measured labour time per unit
Loaded labour rate$/hrFully loaded hourly rate (wages plus on-costs) from finance
Overhead allocation / unit$Overhead allocation per unit using your approved basis
Other cost / unit$Packaging, freight-in, consumables or royalties per unit
Selling price / unit (optional, 0 = not used)$Selling price per unit (leave 0 if not comparing)

Method and formulas

  1. Labour = hours per unit × loaded rate
  2. True cost = material + labour + overhead + other
  3. Margin = (price − true cost) ÷ price

Limitations

  • Overhead allocation is only as good as the basis used
  • Average cost; batch-size effects are not modelled

Typical uses

  • Costing a new product or job
  • Checking whether a price covers full cost
  • Finding the largest cost element to reduce

Who it is for

  • Estimators
  • Production managers
  • Owners of small manufacturing businesses

What you get

  • True cost per unit
  • Cost breakdown with shares
  • Margin against price when entered

Interpreting the result

  • Reduce the largest element first
  • A price below true cost may still be accepted short term only if it covers variable cost

References

  • Horngren, Datar and Rajan, Cost Accounting: A Managerial Emphasis (Pearson), job and product costing

WORKOS tools are screening and decision-support utilities. Verify important financial, engineering, safety, legal or operational decisions using appropriate professional standards and your organisation’s approved data.

Open the True Unit Cost calculator