KEVOS® MAKEOS · Engineering

Gas Turbine (Brayton) Cycle Check with Regenerator (Net Power, Back-Work Ratio, Efficiency)

What net power, back-work ratio and thermal efficiency does this gas-turbine cycle give with real compressor and turbine efficiencies, how much does a regenerator add, and does the net power meet the demand?

Cold-air-standard gas-turbine (Brayton) cycle with real compressor and turbine efficiencies and an optional regenerator: the temperatures around the cycle, the compressor, turbine and net work, the back-work ratio, the thermal efficiency with and without the regenerator, the heat input and the net power for the air flow, against the power you need.

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How this tool works

Inputs, units and where to find them

InputUnitTypical source
Compressor inlet temperature°CAir temperature at the compressor inlet: ambient air temperature at the intake.
Compressor pressure ratio (P₂ ÷ P₁):1Compressor pressure ratio from the machine data sheet (outlet ÷ inlet absolute pressure).
Turbine inlet temperature°CTurbine inlet (firing) temperature from the maker’s data or the control system.
Compressor isentropic efficiency%Compressor isentropic efficiency from the maker’s performance data or a test.
Turbine isentropic efficiency%Turbine isentropic efficiency from the maker’s performance data or a test.
Regenerator effectiveness (0 = no regenerator)%Regenerator (recuperator) effectiveness from its data sheet: the share of the largest possible temperature rise of the compressed air that it achieves. Enter 0 for no regenerator.
Gas and flow
Specific heat of the gas at constant pressurekJ/kg·KSpecific heat of the gas at constant pressure: 1.005 kJ/kg·K for air at room temperature.
Specific heat ratio of the gas (cp ÷ cv)Ratio of specific heats: 1.4 for air at room temperature.
Air mass flowkg/sAir mass flow through the machine from the maker’s data or measurement.
Demand
Net power requiredkWNet shaft power you need from the cycle.

What each input means

Open an input to see what it is, its units, the worked example and the common mistakes, with a small diagram.

What this means: Compressor inlet temperature
Illustration: Compressor inlet temperatureA thermometer whose level rises with Compressor inlet temperature; the level follows the value you type.T₁Example: 15 °CCompressor inlet temperature
What it is
The temperature of the air entering the compressor, normally the ambient air temperature at the intake.
Units and format
Enter a number in °C: degrees Celsius. The form accepts -50 °C to 200 °C. Required: the tool does not calculate until every input is valid.
Example
The form opens with 15 °C as a worked example. It is an illustration, not a recommended value: replace it with your own figure.
Effect on the result
A hotter inlet raises the compressor work and lowers the net work and efficiency.
Get it right
Gas turbines lose output on hot days; check at the hottest site condition that matters.
What this means: Compressor pressure ratio (P₂ ÷ P₁)
Illustration: Compressor pressure ratio (P₂ ÷ P₁)Two wheels of different sizes linked together; Compressor pressure ratio (P₂ ÷ P₁) compares one with the other.r_pExample: 10 :1Compressor pressure ratio (P₂ ÷ P₁)
What it is
The absolute pressure leaving the compressor divided by the absolute pressure entering it, which sets the temperature rise in compression and fall in expansion.
Units and format
Enter a number in :1: a ratio to one (type 3 for 3:1). The form accepts 1.1 :1 to 60 :1. Required: the tool does not calculate until every input is valid.
Example
The form opens with 10 :1 as a worked example. It is an illustration, not a recommended value: replace it with your own figure.
Effect on the result
Changes both compressor and turbine work; the regenerator benefit falls as the ratio rises.
Get it right
Use absolute pressures; a gauge reading divided by another gauge reading gives the wrong ratio.
What this means: Turbine inlet temperature
Illustration: Turbine inlet temperatureA thermometer whose level rises with Turbine inlet temperature; the level follows the value you type.T₃Example: 1100 °CTurbine inlet temperature
What it is
The temperature of the hot gas entering the turbine after the combustor, the highest temperature in the cycle.
Units and format
Enter a number in °C: degrees Celsius. The form accepts 100 °C to 2000 °C. Required: the tool does not calculate until every input is valid.
Example
The form opens with 1100 °C as a worked example. It is an illustration, not a recommended value: replace it with your own figure.
Effect on the result
A hotter turbine inlet raises the turbine work, net power and efficiency.
Get it right
Use the turbine inlet (firing) temperature, not the exhaust temperature shown on many panels.
What this means: Compressor isentropic efficiency
Illustration: Compressor isentropic efficiencyInput on the left and useful output on the right with the loss split off; Compressor isentropic efficiency is output divided by input.inputuseful outputlossη_cExample: 85%Compressor isentropic efficiency
What it is
The ideal (isentropic) compressor work divided by the actual work for the same pressure ratio, which measures how much extra work friction and leakage cost.
Units and format
Enter a number in %: percent: the number is read as a percentage, so type 8 for 8 %. The form accepts 30% to 100%. Required: the tool does not calculate until every input is valid.
Example
The form opens with 85% as a worked example. It is an illustration, not a recommended value: replace it with your own figure.
Effect on the result
A lower efficiency raises the compressor outlet temperature and work, cutting net power.
Get it right
Fouled compressors lose several points; washed or new machines are near the maker’s figure.
What this means: Turbine isentropic efficiency
Illustration: Turbine isentropic efficiencyInput on the left and useful output on the right with the loss split off; Turbine isentropic efficiency is output divided by input.inputuseful outputlossη_tExample: 88%Turbine isentropic efficiency
What it is
The actual turbine work divided by the ideal (isentropic) work for the same pressure ratio, which measures the losses in the expansion.
Units and format
Enter a number in %: percent: the number is read as a percentage, so type 8 for 8 %. The form accepts 30% to 100%. Required: the tool does not calculate until every input is valid.
Example
The form opens with 88% as a worked example. It is an illustration, not a recommended value: replace it with your own figure.
Effect on the result
A lower efficiency raises the exhaust temperature and cuts turbine and net work.
Get it right
Use the maker’s figure at the operating point; it falls at part load.
What this means: Regenerator effectiveness (0 = no regenerator)
Illustration: Regenerator effectiveness (0 = no regenerator)Input on the left and useful output on the right with the loss split off; Regenerator effectiveness (0 = no regenerator) is output divided by input.inputuseful outputlossεExample: 75%Regenerator effectiveness (0 = no regenerator)
What it is
How much of the largest possible heating of the compressed air by the turbine exhaust the regenerator actually achieves; zero means the machine has no regenerator.
Units and format
Enter a number in %: percent: the number is read as a percentage, so type 8 for 8 %. The form accepts 0% to 100%. Required: the tool does not calculate until every input is valid.
Example
The form opens with 75% as a worked example. It is an illustration, not a recommended value: replace it with your own figure.
Effect on the result
A higher effectiveness lowers the fuel heat needed and raises the efficiency; net work does not change.
Get it right
It is only used when the exhaust is hotter than the compressed air; the tool reports when it is not.

Gas and flow

What this means: Specific heat of the gas at constant pressure
Illustration: Specific heat of the gas at constant pressureHeat flowing from a hot side to a cold side through a wall or into a material; Specific heat of the gas at constant pressure sets how much heat moves or is stored.hotcoldcpExample: 1.005 kJ/kg·KSpecific heat of the gas at constant pressure
What it is
The energy needed to raise one kilogram of the gas by one kelvin at constant pressure, which turns temperature changes into work and heat.
Units and format
Enter a number in kJ/kg·K: kilojoules per kilogram per kelvin. The form accepts 0.5 kJ/kg·K to 20 kJ/kg·K. Required: the tool does not calculate until every input is valid.
Example
The form opens with 1.005 kJ/kg·K as a worked example. It is an illustration, not a recommended value: replace it with your own figure.
Effect on the result
All work, heat and power values scale in proportion; temperatures and efficiency do not change.
Get it right
Air is about 1.005 kJ/kg·K at room temperature and rises when hot; keep it consistent with k.
What this means: Specific heat ratio of the gas (cp ÷ cv)
Illustration: Specific heat ratio of the gas (cp ÷ cv)Two bars: a base value and the same value multiplied by Specific heat ratio of the gas (cp ÷ cv), the factor.base valuewith factorkExample: 1.4Specific heat ratio of the gas (cp ÷ cv)
What it is
The ratio of the specific heats of the gas, which sets how much the temperature changes for a given pressure ratio in compression and expansion.
Units and format
Enter a plain number with no unit. The form accepts 1.05 to 1.67. Required: the tool does not calculate until every input is valid.
Example
The form opens with 1.4 as a worked example. It is an illustration, not a recommended value: replace it with your own figure.
Effect on the result
A higher ratio increases the temperature change per unit pressure ratio in both machines.
Get it right
Use 1.4 for cold air; hot combustion gas is nearer 1.33.
What this means: Air mass flow
Illustration: Air mass flowA pipe with liquid or gas moving through it; Air mass flow is the volume that passes per unit of time.ṁExample: 5 kg/sAir mass flow
What it is
The mass of air passing through the compressor each second, which multiplies the work per kilogram into power.
Units and format
Enter a number in kg/s: kg/s. The form accepts 0.001 kg/s to 1000 kg/s. Required: the tool does not calculate until every input is valid.
Example
The form opens with 5 kg/s as a worked example. It is an illustration, not a recommended value: replace it with your own figure.
Effect on the result
Net power and heat input rise in proportion; efficiency does not change.
Get it right
Mass flow falls on hot days and at altitude even if the volume flow stays the same.

Demand

What this means: Net power required
Illustration: Net power requiredA motor driving a shaft; Net power required is the rate at which it does work, energy per second.P_reqExample: 1200 kWNet power required
What it is
The net shaft power the gas turbine must deliver to the generator, compressor or other load it drives.
Units and format
Enter a number in kW: kilowatts. The form accepts 0 kW to 1000000 kW. Required: the tool does not calculate until every input is valid.
Example
The form opens with 1200 kW as a worked example. It is an illustration, not a recommended value: replace it with your own figure.
Effect on the result
Only moves the pass or fail line of the power check.
Get it right
Include gearbox and generator losses if the demand is an electrical output.

Method and formulas

  1. Compressor: T₂ₛ = T₁ r_p^((k−1)/k) and T₂ = T₁ + (T₂ₛ − T₁) ÷ η_c; turbine: T₄ₛ = T₃ ÷ r_p^((k−1)/k) and T₄ = T₃ − η_t (T₃ − T₄ₛ), temperatures in kelvin.
  2. Work: w_c = cp (T₂ − T₁), w_t = cp (T₃ − T₄), w_net = w_t − w_c; back-work ratio = w_c ÷ w_t.
  3. Regenerator (only when T₄ > T₂): air to the combustor T₅ = T₂ + ε (T₄ − T₂); heat input q_in = cp (T₃ − T₅); exhaust after the regenerator T₆ = T₄ − (T₅ − T₂).
  4. Efficiency η = w_net ÷ q_in; net power = ṁ w_net; heat input = ṁ q_in.
  5. Example: 5 kg/s of air at 15 °C, a pressure ratio of 10, 1,100 °C at the turbine, 85 % and 88 % component efficiencies and a 75 % regenerator give 1,341.6 kW net at 42.43 % efficiency (34.7 % without the regenerator), meeting a 1,200 kW demand.

Limitations

  • Cold-air standard: constant specific heats, no fuel mass added, no pressure loss in the combustor, regenerator, intake or exhaust, and no cooling or leakage air.
  • Real gas turbines also lose output at high ambient temperatures and altitudes through lower air density, which only the mass flow you enter allows for.
  • A screening model of the cycle, not a turbine selection or performance guarantee; the maker’s performance data and qualified review govern real plant.
  • Example values are illustrations. Replace them with values for your actual machine.

Typical uses

  • Screen the net power and efficiency of a small gas turbine or microturbine at a pressure ratio and firing temperature
  • See whether a recuperator or regenerator is worth fitting at a given pressure ratio
  • Show how compressor and turbine efficiencies eat into net work when the back-work ratio is high

Who it is for

  • Mechanical and energy engineers
  • Cogeneration and power-plant engineers
  • Engineering students and trainers

What you get

  • Compressor outlet, turbine exhaust, air-to-combustor and final exhaust temperatures
  • Compressor, turbine and net work per kilogram and the back-work ratio
  • Thermal efficiency with and without the regenerator
  • Heat input and net power against the demand

Interpreting the result

  • A back-work ratio near or above 50 % means small losses in the compressor or turbine take a large share of the net work.
  • A regenerator helps most at low pressure ratios, where the turbine exhaust is much hotter than the compressed air; at high pressure ratios the tool reports that it would cool the air instead.

Before relying on the result

  • Compare with the maker’s rated output and heat rate at site conditions.
  • Check that the recuperator’s pressure losses, which this model ignores, do not wipe out the gain.

References

  • Çengel Y. A. and Boles M. A., Thermodynamics: An Engineering Approach, 5th edition (McGraw-Hill, 2006), chapter 9 (sections 9-8 and 9-9: Brayton cycle, deviation from the ideal cycle, regeneration) and section 7-12 (isentropic efficiencies). Method reference; no tables, figures or examples are reproduced.
  • Saravanamuttoo H. I. H., Rogers G. F. C. and Cohen H., Gas Turbine Theory (Pearson): simple and recuperated cycle performance with component efficiencies.

Learn the Concepts Behind This Tool

These KEVOS® Library readings explain the method this tool uses, with worked examples.

KEVOS® tools are screening and decision-support utilities. Verify important financial, engineering, safety, legal or operational decisions using appropriate professional standards and your organisation’s approved data.

Open the Gas Turbine (Brayton) Cycle Check with Regenerator (Net Power, Back-Work Ratio, Efficiency) calculator