KEVOS® MAKEOS · Geometry

Regular Polygon and Hexagon Sizes

What are the across-flats, across-corners, side and area of this regular polygon?

Convert between side length, across-flats and across-corners sizes of a regular polygon such as a hexagon or square, with area and angles.

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How this tool works

Inputs, units and where to find them

InputUnitTypical source
Number of sidessides6 for a hexagon, 4 for a square, 8 for an octagon.
Known dimensionchoiceWhich dimension the drawing or standard specifies.
Size of the known dimensionmmThe specified dimension in millimetres.

Method and formulas

  1. Across flats F = s ÷ tan(π/n); across corners C = s ÷ sin(π/n), where s is the side and n the number of sides.
  2. Area = n × s² ÷ (4 tan(π/n)); interior angle = 180° × (n − 2) ÷ n.
  3. Example: a hexagon 24 mm across flats is 27.713 mm across corners with 13.856 mm sides and an area of 498.83 mm².

Limitations

  • Sharp corners are assumed; chamfered or rounded corners reduce the across-corners size and area.
  • Example values are illustrations. Replace them with values for your actual task.

Typical uses

  • Find the bar size that will yield a hexagon or square across flats
  • Check spanner flats and corner clearance
  • Lay out polygon pockets

Who it is for

  • Design engineers
  • Toolmakers
  • Estimators

What you get

  • Across flats
  • Across corners
  • Side length
  • Area
  • Interior angle
  • Perimeter

Interpreting the result

  • Round bar stock must be at least the across-corners size to machine a full polygon.

References

  • Machinery’s Handbook, 29th edition (Industrial Press, 2012), printed pp. 76, 81–82. Topic reference; no source tables or recommended settings are reproduced.

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Open the Regular Polygon and Hexagon Sizes calculator