KEVOS® MAKEOS · Mechanics

Impact Energy and Stopping Force

What energy and force result when this mass is stopped over a short distance?

Impact energy of a falling or moving mass and the average and linear-spring peak forces when it is stopped over a given distance.

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How this tool works

Inputs, units and where to find them

InputUnitTypical source
SituationchoiceFalling mass or a mass moving horizontally into a stop.
MasskgMass of the moving or falling body.
Drop height before contactmmHeight of the fall before contact (falling only).
Speed at contactm/sSpeed at the moment of contact (moving only).
Stopping distancemmDistance over which the body is brought to rest: buffer stroke, deflection or crush depth.

Method and formulas

  1. Falling: v = √(2gh); energy E = m g (h + s), including the fall through the stopping distance.
  2. Moving: E = ½ m v².
  3. Average force = E ÷ s; a linear spring stop peaks at 2E ÷ s.
  4. Example: 50 kg falling 300 mm onto a 10 mm stop must absorb 152 J, averaging 15,200 N.

Limitations

  • Rigid bodies and a known stopping distance are assumed; real stops have non-linear characteristics.
  • Rebound and energy lost elsewhere are ignored, which is conservative for the stop.
  • Example values are illustrations. Replace them with values for your actual task.

Typical uses

  • Size end stops, buffers and shock absorbers
  • Estimate the load from a dropped part or tool
  • Compare stopping distances

Who it is for

  • Design engineers
  • Maintenance engineers
  • Technicians

What you get

  • Impact speed
  • Energy to absorb
  • Average stopping force
  • Peak force for a linear spring stop
  • Deceleration

Interpreting the result

  • Select a buffer or absorber rated for the energy per stroke and the peak force, at your cycle rate.

References

  • Machinery’s Handbook, 29th edition (Industrial Press, 2012), printed pp. 179–186, 278. Topic reference; no source tables or recommended settings are reproduced.

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Open the Impact Energy and Stopping Force calculator