KEVOS® MAKEOS · Hydraulics

Water Hammer Pressure Surge

How big a pressure surge will closing this valve cause?

Pressure wave speed in a pipe, the Joukowsky surge for a fast valve closure, the critical closure time, and the reduced surge for slower closure.

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How this tool works

Inputs, units and where to find them

InputUnitTypical source
Velocity changem/sChange in flow velocity caused by the valve (the full velocity for a complete closure).
Pipe length to the reservoir or open endmLength of pipe between the valve and the nearest reservoir, tank or open end.
Valve closing timesTime the valve takes to close.
Pipe inside diametermmInside diameter of the pipe.
Pipe wall thicknessmmPipe wall thickness.
Pipe elastic modulusGPaElastic modulus of the pipe material (steel 200 GPa, PVC about 3 GPa).
Fluid bulk modulusGPaBulk modulus of the liquid (water 2.2 GPa, hydraulic oil about 1.5 GPa).
Fluid densitykg/m³Liquid density.

Method and formulas

  1. Wave speed a = √((K/ρ) ÷ (1 + K D ÷ (E t))).
  2. Fast closure (tc ≤ 2L/a): Δp = ρ a Δv.
  3. Slow closure: Δp ≈ ρ a Δv × (2L/a) ÷ tc.
  4. Example: stopping 2 m/s of water in a 100 mm steel pipe gives up to 26.245 bar.

Limitations

  • Simple estimate; valve characteristics, column separation and branches need a transient analysis.
  • Add the surge to the steady operating pressure.
  • Example values are illustrations. Replace them with values for your actual task.

Typical uses

  • Check pipework for surge when a valve shuts
  • Choose a valve closing time
  • Decide whether surge protection is needed

Who it is for

  • Process engineers
  • Maintenance engineers
  • Design engineers

What you get

  • Wave speed
  • Critical closure time
  • Joukowsky surge
  • Estimated surge for the actual closing time

Interpreting the result

  • If the surge plus working pressure exceeds the pipe or component rating, slow the closure or add surge protection.

References

  • Machinery’s Handbook, 29th edition (Industrial Press, 2012), printed pp. 3024–3027. Topic reference; no source tables or recommended settings are reproduced.

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Open the Water Hammer Pressure Surge calculator