KEVOS® MAKEOS · Gears

Gear Span (Base Tangent) Measurement

What should the span measurement over k teeth read for this spur or helical gear?

Base tangent length (span measurement, Wildhaber) over k teeth for external spur and helical gears, including profile shift, with the number of teeth to span.

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How this tool works

Inputs, units and where to find them

InputUnitTypical source
Normal modulemmNormal module.
Number of teethteethNumber of teeth.
Normal pressure angle°Normal pressure angle.
Helix angle (0 = spur)°Helix angle at the pitch circle; 0 for spur.
Profile shift coefficientProfile shift coefficient from the gear drawing (0 if not shifted).
Teeth spanned (0 = recommended)teethNumber of teeth to span; 0 chooses the usual value so the anvils touch near the pitch circle.
Face width (helical check)mmFace width, to check the anvils fit across a helical gear.

Method and formulas

  1. inv α = tan α − α; αt = atan(tan αn ÷ cos β).
  2. W = mn cos αn [π(k − 0.5) + z inv αt] + 2 x mn sin αn.
  3. Recommended k = (z/π)[√((1 + 2x/z)² − cos²αt) ÷ cos αt − inv αt − 2x tan αn ÷ z] + 0.5, rounded (z αt ÷ 180° + 0.5 when x = 0).
  4. Helical: the face width must exceed W sin βb, with sin βb = sin β cos αn.
  5. Example: module 3, 30 teeth: span 4 teeth and expect W = 32.258 mm.

Limitations

  • External gears; internal gears need measurement over pins.
  • Thinned tooth thickness for backlash must be subtracted from W (by the normal thickness reduction × cos αn).
  • Example values are illustrations. Replace them with values for your actual task.

Typical uses

  • Inspect tooth thickness with a disc micrometer
  • Set hobbing depth
  • Check profile-shifted gears

Who it is for

  • Gear designers
  • Machinists
  • Maintenance engineers

What you get

  • Teeth spanned
  • Base tangent length W
  • Face width needed for helical gears

Interpreting the result

  • Subtract the design thinning for backlash to get the inspection value.

References

  • Machinery’s Handbook, 29th edition (Industrial Press, 2012), printed pp. 2236–2248. Topic reference; no source tables or recommended settings are reproduced.

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Open the Gear Span (Base Tangent) Measurement calculator