KEVOS® MAKEOS · Hydraulics

Pipe Thermal Expansion, Anchor Force and Expansion Loop

How much will this pipe run grow when hot, what force would fully restrained anchors see, and how long must the loop legs be?

Thermal expansion of a straight pipe run between anchors, the force and stress if it were fully restrained (as the thermal stress tool), and the leg length of an L-bend or U-loop needed to absorb the growth within an allowable bending stress range by the guided-cantilever method.

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How this tool works

Inputs, units and where to find them

InputUnitTypical source
Pipe run between anchorsmLength of straight pipe between fixed anchors.
Expansion coefficientµm/m·KLinear expansion coefficient of the pipe material.
Temperature changeKChange from installation to operating temperature.
Pipe outside diametermmOutside diameter of the pipe.
Wall thicknessmmWall thickness.
Elastic modulusGPaElastic modulus at temperature.
Allowable bending stress rangeMPaAllowable displacement stress range for the piping code.
Absorbed bychoiceL-bend at the end of the run, or a symmetric U-loop.

Method and formulas

  1. Growth Δ = α L ΔT.
  2. Fully restrained stress σ = E α ΔT; anchor force = σ × metal area.
  3. Guided-cantilever leg length to absorb displacement δ: L_leg = √(3 E D δ ÷ S_a).
  4. L-bend: δ = Δ; U-loop at mid-run: each leg absorbs Δ ÷ 2.
  5. Example: 50 m of pipe heated 150 K grows 90 mm; a U-loop needs legs about 4.5359 m long.

Limitations

  • Simplified guided-cantilever estimate; final layouts need a piping flexibility analysis to the code.
  • Guides and supports must allow the movement.
  • Example values are illustrations. Replace them with values for your actual task.

Typical uses

  • Lay out an expansion loop for a steam or hot-water line
  • Check whether an L-bend can absorb a run’s growth
  • Estimate anchor loads before choosing bellows or loops

Who it is for

  • Piping engineers
  • Plant engineers
  • Maintenance engineers

What you get

  • Thermal growth of the run
  • Restrained stress and anchor force
  • Loop leg length needed

Interpreting the result

  • Cold springing the loop by half the growth halves the hot anchor loads but not the stress range.

References

  • Machinery’s Handbook, 29th edition (Industrial Press, 2012), printed pp. 375–378, 3401–3402. Topic reference; no source tables or recommended settings are reproduced.

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Open the Pipe Thermal Expansion, Anchor Force and Expansion Loop calculator