KEVOS® MAKEOS · Power Transmission

Flange Coupling Bolt Capacity

Can the bolts of this flanged coupling carry the torque in shear?

Shear stress in the bolts of a rigid flanged shaft coupling from torque, number of bolts and bolt circle, the bolt diameter needed, and the friction torque the bolt preload can carry instead.

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How this tool works

Inputs, units and where to find them

InputUnitTypical source
TorqueN·mPeak torque including service factor.
Number of boltsboltsNumber of fitted bolts.
Bolt circle diametermmDiameter of the bolt circle.
Bolt shank diametermmBolt diameter in the shear plane (fitted bolts).
Allowable bolt shear stressMPaAllowable shear stress of the bolt material.
Preload per bolt (friction check, 0 = skip)kNBolt preload, if friction is to carry the torque.
Friction coefficient between flange facesFriction coefficient between flange faces.
Mean friction diameter (0 = bolt circle)mmMean diameter of the contact face; 0 uses the bolt circle.

Method and formulas

  1. Force per bolt = 2T ÷ (n Dbc); shear stress = force ÷ (π d²/4).
  2. Bolt diameter needed = √(8T ÷ (π n Dbc τ)).
  3. Friction capacity = μ n Fi × D_f ÷ 2.
  4. Example: 2000 N·m on 6 × 12 mm bolts at 150 mm gives τ = 39.298 MPa.

Limitations

  • Equal sharing between fitted bolts; clearance bolts carry torque only by friction.
  • Flange and hub strength are checked separately.
  • Example values are illustrations. Replace them with values for your actual task.

Typical uses

  • Check a rigid coupling for a higher-power drive
  • Size coupling bolts
  • Decide whether friction or bolt shear carries the torque

Who it is for

  • Design engineers
  • Maintenance engineers
  • Automation engineers

What you get

  • Shear force and stress per bolt
  • Bolt diameter needed
  • Friction torque capacity

Interpreting the result

  • Use either friction (preload) or fitted-bolt shear as the design basis, not both added together.

References

  • Machinery’s Handbook, 29th edition (Industrial Press, 2012), printed pp. 2441–2450, 302. Topic reference; no source tables or recommended settings are reproduced.

WORKOS tools are screening and decision-support utilities. Verify important financial, engineering, safety, legal or operational decisions using appropriate professional standards and your organisation’s approved data.

Open the Flange Coupling Bolt Capacity calculator