KEVOS® MAKEOS · Pneumatics

Velocity and Flow of Escaping Compressed Air

How fast and how much air escapes from this tank through a hole or nozzle?

Theoretical velocity of air escaping adiabatically from a large container by the handbook formula, the velocity actually reached at a plain orifice (limited to sonic when the flow chokes), and the mass and free-air flow through an orifice of given size.

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How this tool works

Inputs, units and where to find them

InputUnitTypical source
Tank pressure (gauge)barGauge pressure in the container.
Outside pressure (absolute)barAbsolute pressure outside the orifice (atmospheric is 1.01325 bar).
Air temperature in the tank°CAir temperature in the container.
Ratio of specific heatsRatio of specific heats: 1.4 for air (the handbook uses 1.41).
Orifice diametermmDiameter of the hole or nozzle.
Discharge coefficientDischarge coefficient of the orifice (sharp-edged about 0.6–0.65, rounded nozzle up to about 0.97; confirm for yours).

Method and formulas

  1. Handbook (adiabatic): v₂ = √{2 k ÷ (k − 1) × R T × [1 − (p₂ ÷ p₁)^((k−1)/k)]}, with R = 287 J/kg·K.
  2. When p₂ ÷ p₁ is below (2 ÷ (k + 1))^(k/(k−1)) ≈ 0.53 the orifice flow chokes and the velocity there is sonic: √(2 k R T ÷ (k + 1)).
  3. Mass flow through the orifice uses the compressible orifice equations; free-air flow at 1.01325 bar and 20 °C.
  4. Example: air at 6 bar gauge through a 2 mm hole escapes at 313.86 m/s and 168.16 L/min of free air.

Limitations

  • Large container, steady flow, ideal gas.
  • Higher pressure does not raise the orifice velocity once choked; it raises the mass flow.
  • Example values are illustrations. Replace them with values for your actual task.

Typical uses

  • Estimate air loss through a leak or blow-off nozzle
  • Check whether a vent is choked
  • Size an orifice for a purge flow

Who it is for

  • Compressed-air engineers
  • Maintenance engineers
  • Process engineers

What you get

  • Escape velocity
  • Whether the flow is choked
  • Mass and free-air flow

Interpreting the result

  • Use the free-air flow with the compressor’s specific power to price a leak.

References

  • Machinery’s Handbook, 29th edition (Industrial Press, 2012), printed pp. 3037–3038. Topic reference; no source tables or recommended settings are reproduced.

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