KEVOS® MAKEOS · Power Transmission

Cone Clutch Torque and Engaging Force

How much torque can this cone clutch carry, and what force engages it?

Torque capacity of a cone clutch by the uniform-wear assumption, the axial force to hold it engaged, and the higher force needed during engagement.

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How this tool works

Inputs, units and where to find them

InputUnitTypical source
Large diameter of cone facemmOuter (large) diameter of the friction surface.
Small diameter of cone facemmInner (small) diameter of the friction surface.
Cone half-angle°Half-angle of the cone from its axis (often 8–15°; below about 8° the cone tends to stick).
Coefficient of frictionFriction coefficient of the lining.
Axial holding forceNAxial force holding the clutch engaged (spring force).
Required torque (with service factor)N·mTorque to transmit, multiplied by your service factor.

Method and formulas

  1. T = μ F (D + d) ÷ (4 sin α).
  2. Engaging force (slipping in) = F (sin α + μ cos α) ÷ sin α.
  3. Margin = capacity ÷ required.
  4. Example: 1500 N on a 12° cone carries 162.33 N·m; engaging needs 3,264.2 N.

Limitations

  • Uniform-wear assumption; new linings carry slightly more torque.
  • Small cone angles may jam and need a release force.
  • Example values are illustrations. Replace them with values for your actual task.

Typical uses

  • Size a cone clutch or synchroniser
  • Choose the cone angle
  • Find spring force for a given torque

Who it is for

  • Design engineers
  • Maintenance engineers
  • Machine builders

What you get

  • Torque capacity (uniform wear)
  • Force needed during engagement
  • Margin over required torque

Interpreting the result

  • Cone angles below about 8° tend to stick; above about 15° the axial force rises.

References

  • Machinery’s Handbook, 29th edition (Industrial Press, 2012), printed pp. 2446–2449. Topic reference; no source tables or recommended settings are reproduced.

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Open the Cone Clutch Torque and Engaging Force calculator