Design Solutions for Unique Tooling

When Unique Tooling Pty Ltd, a leader in precision manufacturing, sought to strengthen production resilience and modernise its operations, KEVOS® was engaged to deliver two transformative engineering initiatives — each designed to reduce dependency, sharpen efficiency, and unlock long-term operational autonomy.

The Challenge. Unique Tooling faced two pressing demands: regaining control over critical tooling components historically reliant on external suppliers, and replacing manual handling in their blow moulding operation with a hygienic, food-grade automated solution.

The Approach. Our team deployed high-precision 3D scanning to digitally reconstruct complex tool geometries, producing fully parametric CAD models, production-ready drawings, and quality-assured documentation. In parallel, we engineered a complete pick-and-place automation concept — analysing workflow, regulatory compliance, and machine integration to design a robotic system tailored for contamination-free, repeatable handling.

The Solution. Through close collaboration with Unique Tooling's engineering leadership, we delivered two cohesive packages: a reverse-engineering toolkit enabling immediate in-house production, and a food-grade automation design ready for seamless deployment alongside existing blow moulding infrastructure.

The Impact. The outcomes redefined Unique Tooling's manufacturing capability — accelerating turnaround times, lowering production costs, eliminating supplier bottlenecks, and elevating output quality to meet stringent food-safety standards. More than a technical delivery, this engagement reinforced KEVOS®'s position as a trusted engineering partner to Australian manufacturers pursuing innovation and self-sufficiency.

Key Highlights

• Precision 3D Scanning & Reverse Engineering — parametric CAD models and manufacturing drawings enabling full in-house production control
• Food-Grade Pick & Place Automation — end-to-end robotic design ensuring hygiene, repeatability, and regulatory compliance
• Operational Gains — reduced downtime, lower costs, faster turnaround, and consistent high-quality output
• Collaborative Delivery — engineered in close partnership with Unique Tooling's leadership for full operational alignment
• Strategic Outcome — greater manufacturing autonomy and a scalable foundation for future automation initiatives