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ArticlePublished 11 Jul 2026Updated 13 Jul 20266 min readBy Kevin Jogin
KEVOS® Knowledge Library · Engineering → Mechanical Engineering

Engineering / Mechanical Engineering

US and Metric System Conversions

Two measurement worlds meet on one exact bridge: the inch is defined as 25.4 millimetres, the pound as 0.453 592 37 kilograms. Every other conversion is arithmetic downstream of those two definitions.

  • Reading time · 6 min
  • 9 sections
  • Factors computed from the exact inch
  • 3000 psi → 20.7 MPa worked
0"1"inches01020304050millimetres1 inch = 25.4 mm (exact)the whole bridge between the systems is this one exact equality
Doc №KL-ENG-MECH-036
SectionEngineering → Mechanical Engineering
Sheet1 of 1
DrawnKEVOS®
Date2026-07-11

§1Two systems, one exact bridge

Since the 1959 international agreement, the yard and pound are defined in metric terms — so the systems are not two independent standards but one, joined by exact numbers.

The two definitions everything else descends from 1 inch = 25.4 mm (exact)   1 pound = 0.453 592 37 kg (exact)

From the inch follow the foot (12 in = 0.3048 m), yard and mile; from the pound follow the ounce, ton, and — once gravity enters — the pound-force. Because the anchors are exact, the only reason any factor below is rounded is legibility; carry more digits whenever the tolerance demands. A caution the tables make explicit: the US and imperial systems agree on length but diverge on volume (the two gallons differ by about 20 %), so “gallon” without its nationality is a genuine trap.

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§2Length

Every length factor is the exact inch, scaled.

Length (computed from 1 in = 25.4 mm)
FromToMultiply by
inch (in)mm25.4
foot (ft)m0.3048
yard (yd)m0.9144
milekm1.609 34
mmin0.039 37
metre (m)ft3.280 84
kilometre (km)mile0.621 371
The inch, foot and yard are exact; the reverse factors are their reciprocals, rounded here for reading.
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§3Area and volume

Area factors are the length factor squared; volume, cubed — which is where the numbers grow surprising, and where the two gallons part ways.

Area and volume (computed)
FromToMultiply by
square inch (in²)mm²645.16
square foot (ft²)0.092 903
acre4046.86
acrehectare (ha)0.404 686
cubic inch (in³)cm³ (mL)16.3871
US gallonlitre (L)3.785 41
imperial gallonlitre (L)4.546 09
The US gallon is defined as exactly 231 in³; the imperial gallon is larger, so a “20 mpg” US figure and a “20 mpg” UK figure are different economies. One hectare is 10 000 m² by definition — a 100 m square.
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§4Mass and force

Mass converts through the exact pound; force adds one step — standard gravity, 9.806 65 m/s² — because a pound-force is the weight of a pound mass.

Mass and force (mass exact; force via g = 9.806 65 m/s²)
FromToMultiply by
pound-mass (lb)kg0.453 592
ounce (oz)g28.3495
short ton (2000 lb)tonne (t)0.907 185
kilogram (kg)lb2.204 62
pound-force (lbf)N4.448 22
newton (N)lbf0.224 809
Mass and force are different quantities: the kilogram measures mass, the newton force. The pound-force is the weight of one pound-mass under standard gravity.

The distinction the metric system keeps clean and the customary one blurs: the kilogram is mass, the newton is force, and they are never the same quantity. A pound does duty as both (pound-mass and pound-force), which is exactly why unit slips happen at the boundary — always resolve which is meant before converting.

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§5Pressure and stress

Pressure is force over area, so its factor is the pound-force over the square inch: 1 psi = 6894.76 Pa.

Pressure and stress (1 psi = lbf/in²)
FromToMultiply by
psi (lbf/in²)kPa6.894 76
psiMPa0.006 895
barpsi14.5038
atmosphere (atm)kPa101.325
megapascal (MPa)psi145.038
1 bar = 100 kPa exactly; 1 standard atmosphere = 101.325 kPa. Stress converts identically — steel yield of 250 MPa is about 36 300 psi.
Example 1 — a US hydraulic spec in metric

A system rated 3000 psi: 3000 × 6894.76 Pa = 20 684 272 Pa = 20.7 MPa — squarely in the range of the hydraulic cylinder barrel sized on the Plates, Shells and Cylinders page. Reading the other way, 1 MPa is 145 psi, so a 200 MPa yield strength is about 29 000 psi.

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§6Temperature

Temperature is the one conversion that is not a single multiplier — the scales have different zeros, so an offset is involved.

°C = (°F − 32) × 59  °F = °C × 95 + 32  K = °C + 273.15
Example 2 — the reference points

Water freezes at 32 °F = 0 °C and boils at 212 °F = 100 °C. The metrology reference temperature 68 °F is exactly 20 °C = 293.15 K — the 20 °C at which every dimension in this Library is defined (the Measuring Instruments page). And the scales cross once: −40 °F = −40 °C, a useful check that the formula is the right way round.

A subtlety worth keeping: a temperature difference converts without the offset — a change of 9 °F is a change of 5 °C — which is why the thermal-expansion coefficient on the Strength of Materials page (11.7 µm per metre per °C) needs only the ratio, not the +32.

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§7Torque, power and speed

Compound mechanical units convert by combining the factors already established — torque is force times length, power is energy per time, speed is length per time.

Torque, power and speed (computed)
FromToMultiply by
pound-force foot (lbf·ft)N·m1.355 82
newton metre (N·m)lbf·ft0.737 562
horsepower (hp)kW0.745 700
mile per hour (mph)km/h1.609 34
mile per hour (mph)m/s0.447 04
knotkm/h1.852
Horsepower here is the mechanical (550 ft·lbf/s) value, 745.7 W; the metric horsepower (PS) differs at 735.5 W — another unit to name before converting.
Example 3 — a fastener torque and a road speed

A bolt specified at 75 lbf·ft is 75 × 1.35582 = 101.7 N·m — the torque a mid-size spanner delivers. And 60 mph is 60 × 1.60934 = 96.6 km/h (26.82 m/s) — the factor 1.609 being the mile in kilometres, straight from §2.

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§8Converting safely

Conversion errors are avoidable with a few habits that cost nothing.

Carry the units through the arithmetic as algebra — write the factor as a fraction equal to one (25.4 mm / 1 in) and cancel, so a wrong-way conversion cancels visibly rather than hiding. Respect significant figures: a dimension known to ±1 mm gains nothing from eight decimal places of conversion — round the result to the precision of the input, not the precision of the factor. Know which factors are exact (the inch, foot, pound, US gallon) and which are rounded (psi to pascals, horsepower to watts), so you know where the uncertainty enters. And name the system for the ambiguous units — US or imperial gallon, short or long ton, mechanical or metric horsepower — because those differ by enough to matter. When a converted number will drive a real part, verify it the way every figure in this Library is verified: independently, in the open.

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§9Quick reference

The working core of the page on one card rack.

Anchors (exact)

1 in = 25.4 mm

1 lb = 0.453 592 37 kg

Length

ft ×0.3048 · mile ×1.609

m ×3.281 ft · km ×0.621 mi

Force / pressure

lbf ×4.448 N · psi ×6.895 kPa

1 MPa = 145 psi

Temperature

°C = (°F−32)×5/9

68 °F = 20 °C · −40 crosses

Motion

lbf·ft ×1.356 N·m · hp ×0.746 kW

mph ×1.609 km/h

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