Engineering
How One Engineer Discovered Why Perfect Designs Fail in Production
The $47,000 Stool Michael’s plastic stool design was flawless. Every dimension checked. Every radius perfect. The 3D renders looked production-ready. His client approved the design enthusiastically. Then the first production run arrived. Out of 5,000 stools, 1,847 had visible defects. Burn marks on corners. Sink marks