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GuidePublished 14 Aug 202611 min readBy Kevin JoginMachine DesignThreading and GagingMetric M Screw Threads: ProfileDesignation and Tolerances

Engineering · Machine Design · Threading and Gaging

Metric M Screw Threads: Profile, Designation and Tolerances: External Metric Thread

Engineering handbook for metric m screw threads: profile, designation and tolerances, covering external metric thread — m profile limiting dimensions (table 13),...

Executive summary

This handbook section converts the supplied engineering material into a practical, source-controlled reference. It concentrates on the following learning outcomes.

External Metric Thread — M Profile Limiting Dimensions (Table 13)
Metric Screw Thread Designations — The Complete System
Basic Format
Designation Rules
Coarse Pitch Shorthand
Comparison of Maximum Metal Dimensions — Metric vs. Inch

External Metric Thread — M Profile Limiting Dimensions (Table 13)

Tolerance Classes 6g and 4g6g — ANSI/ASME B1.13M-1983 (R1995)

All dimensions in millimeters. es is an absolute value.

Designation Tol. Class Allow. es Major d Max Major d Min PD d2 Max PD d2 Min PD Tol. Minor d1 Max Minor d3 Min
M1.6 × 0.35 6g 0.019 1.581 1.496 1.354 1.291 0.063 1.202 1.075
M1.6 × 0.35 4g6g 0.019 1.581 1.496 1.354 1.314 0.040 1.202 1.098
M2 × 0.4 6g 0.019 1.981 1.886 1.721 1.654 0.067 1.548 1.408
M2 × 0.4 4g6g 0.019 1.981 1.886 1.721 1.679 0.042 1.548 1.433
M2.5 × 0.45 6g 0.020 2.480 2.380 2.188 2.117 0.071 1.993 1.840
M2.5 × 0.45 4g6g 0.020 2.480 2.380 2.188 2.143 0.045 1.993 1.866
M3 × 0.5 6g 0.020 2.980 2.874 2.655 2.580 0.075 2.439 2.272
M3 × 0.5 4g6g 0.020 2.980 2.874 2.655 2.607 0.048 2.439 2.299
M3.5 × 0.6 6g 0.021 3.479 3.354 3.089 3.004 0.085 2.829 2.635
M3.5 × 0.6 4g6g 0.021 3.479 3.354 3.089 3.036 0.053 2.829 2.667
M4 × 0.7 6g 0.022 3.978 3.838 3.523 3.433 0.090 3.220 3.002
M4 × 0.7 4g6g 0.022 3.978 3.838 3.523 3.467 0.056 3.220 3.036
M5 × 0.8 6g 0.024 4.976 4.826 4.456 4.361 0.095 4.110 3.869
M5 × 0.8 4g6g 0.024 4.976 4.826 4.456 4.396 0.060 4.110 3.904
M6 × 1 6g 0.026 5.974 5.794 5.324 5.212 0.112 4.891 4.596
M6 × 1 4g6g 0.026 5.974 5.794 5.324 5.253 0.071 4.891 4.637
M8 × 1.25 6g 0.028 7.972 7.760 7.160 7.042 0.118 6.619 6.272
M8 × 1.25 4g6g 0.028 7.972 7.760 7.160 7.085 0.075 6.619 6.315
M8 × 1 6g 0.026 7.974 7.794 7.324 7.212 0.112 6.891 6.596
M8 × 1 4g6g 0.026 7.974 7.794 7.324 7.253 0.071 6.891 6.637
M10 × 1.5 6g 0.032 9.968 9.732 8.994 8.862 0.132 8.344 7.938
M10 × 1.5 4g6g 0.032 9.968 9.732 8.994 8.909 0.085 8.344 7.985
M10 × 1.25 6g 0.028 9.972 9.760 9.160 9.042 0.118 8.619 8.272
M10 × 1.25 4g6g 0.028 9.972 9.760 9.160 9.085 0.075 8.619 8.315
M12 × 1.75 6g 0.032 11.968 11.700 10.829 10.679 0.150 10.106 9.638
M14 × 2 6g 0.038 13.962 13.682 12.663 12.503 0.160 11.797 11.271
M16 × 2 6g 0.038 15.962 15.682 14.663 14.503 0.160 13.797 13.271
M20 × 2.5 6g 0.042 19.958 19.623 18.334 18.164 0.170 17.294 16.647
M24 × 3 6g 0.048 23.952 23.577 22.003 21.803 0.200 20.704 19.955

Continued — Large Sizes (6g and 4g6g):

Designation Tol. Class Allow. es Major d Max Major d Min PD d2 Max PD d2 Min PD Tol. Minor d1 Max Minor d3 Min
M140 × 2 4g6g 0.038 139.962 139.682 138.663 138.545 0.118 137.797 137.313
M150 × 2 6g 0.038 149.962 149.682 148.663 148.473 0.190 147.797 147.241
M150 × 2 4g6g 0.038 149.962 149.682 148.663 148.545 0.118 147.797 147.313
M160 × 3 6g 0.048 159.952 159.577 158.003 157.779 0.224 156.704 155.931
M160 × 3 4g6g 0.048 159.952 159.577 158.003 157.863 0.140 156.704 156.015
M170 × 3 6g 0.048 169.952 169.577 168.003 167.779 0.224 166.704 165.931
M180 × 3 6g 0.048 179.952 179.577 178.003 177.779 0.224 176.704 175.931
M190 × 3 6g 0.048 189.952 189.577 188.003 187.753 0.250 186.704 185.905
M200 × 3 6g 0.048 199.952 199.577 198.003 197.753 0.250 196.704 195.905
M200 × 3 4g6g 0.048 199.952 199.577 198.003 197.843 0.160 196.704 195.995

Notes:

  • d1 Max = Flat form minor diameter
  • d3 Min = Rounded root minor diameter (reference dimension for tool design; not normally specified on drawings)
  • For tolerance position h threads, add the absolute value of es to the maximum diameters listed


Metric Screw Thread Designations — The Complete System

the practitioner learned the hard way that a thread callout contains critical information compressed into a short string. Here is how to read — and write — every designation correctly.


Basic Format

M [nominal diameter] × [pitch] − [tolerance class]

Example: M6 × 1 − 4g6g

  • M = Metric thread, M profile
  • 6 = 6 mm nominal (major) diameter
  • × 1 = 1 mm pitch
  • 4g6g = Tolerance class (Grade 4 pitch dia / Grade 6 major dia, position g)

Designation Rules

Right hand thread (default): No suffix required.

M6 × 1 − 4g6g (22)

Left hand thread: Suffix with − LH

M6 × 1 − 5H6H − LH (23)

Identical tolerance classes: Do not repeat.

M6 × 1 − 6H    (means 6H6H)

All-capitals (computer/teletype): Add EXT or INT.

M6 × 1 − 4G6G EXT
M6 × 1 − 6H INT

Thread fit (mating pair): Internal class / external class.

M6 × 1 − 6H/6g
M6 × 1 − 6H/4g6g

Rounded root (special): Suffix with root radius value + R.

M42 × 4.5 − 6g − 0.63R

Modified crests: Suffix with MOD + modified diameter limits.

M6 × 1 − 4h6h MOD
Major dia = 5.745 − 5.925 MOD

Special threads: Suffix with SPL + full dimension limits.

M6.5 × 1 − 4h6h − SPL (22)
Major dia = 6.320 − 6.500
Pitch dia = 5.779 − 5.850
Minor dia = 5.163 − 5.386

Multiple-start threads:

M16 × L4 − P2 − 4h6h (TWO STARTS)
M14 × L6 − P2 − 6H (THREE STARTS)

Coated/plated threads:

M6 × 1 − 6h AFTER COATING
M6 × 1 − 6g AFTER PLATING

If no "AFTER COATING" or "AFTER PLATING" is specified, the tolerance class applies before coating per ISO practice.


Coarse Pitch Shorthand

International practice allows omitting the pitch for coarse-pitch threads (e.g., M14 instead of M14 × 2). However, ANSI/ASME B1.13M makes it mandatory to include the pitch in all designations to prevent misunderstanding.



Comparison of Maximum Metal Dimensions — Metric vs. Inch

This is the bridge table for shops running both systems. The metric M profile threads of tolerance class 6H/6g are intended for applications where the inch class 2A/2B has been used.

Key comparisons:

Metric Class Inch Equivalent Fit Character
6H/6g Class 2A/2B At minimum material limits, 6H/6g is looser than 2A/2B
4g6g ≈ Class 3A Tighter fit, with allowance applied
4H5H/4h6h ≈ Class 3A/3B Precision fit

Interchangeability

  • Threads produced to ANSI/ASME B1.13M are fully interchangeable with threads conforming to other national standards based on ISO 68 basic profile and ISO 965/1 tolerance practices.
  • Threads produced to B1.13M should be mechanically interchangeable with those produced to ANSI B1.18M-1982 (commercial mechanical fasteners) of the same size and tolerance class. However, some parts accepted by conventional gages may be rejected by Double-NOT-GO gages required for B1.18M.
  • M profile and MJ profile threads will assemble with each other. However, external MJ threads may encounter interference on root radii with internal M thread crests when both are at maximum material condition.


The MJ Profile — Aerospace-Grade Threads

When the practitioner's bridge situation demanded the highest fatigue strength, his stress engineer pointed him toward the MJ profile — the hard metric version of the UNJ inch thread (MIL-S-8879).


What Makes MJ Different

The MJ thread has a controlled root radius of 0.15P to 0.18P on the external thread (compared to 0.125P minimum for standard M profile). The internal thread minor diameter is truncated to accommodate this larger root radius.

Result: Significantly higher fatigue strength due to reduced stress concentration at the thread root.


Standard

ANSI/ASME B1.21M-1978 establishes the basic triangular profile for the MJ form, covering diameters from 1.6 to 200 mm.


Tolerance Classes

External threads (after all processing): 4h6h

  • Tolerance position h = no allowance
  • Pitch diameter tolerance = Grade 4
  • Major diameter tolerance = Grade 6
  • For coated threads with P ≤ 2 mm: tolerance class 4g6g before processing (position g provides allowance for coating)

Internal threads (after all processing):

  • M1 through M5: 4H6H
  • M6 and larger: 4H5H
  • Tolerance position H = no allowance
  • Pitch diameter tolerance = Grade 4 for all sizes
  • For coated threads with P ≤ 2 mm: 4G6G (sizes ≤ 5 mm) or 4G5G (sizes ≥ 6 mm)

Aerospace Thread Series (ANSI/ASME B1.21M)

Nom. Size Pitch Nom. Size Pitch Nom. Size Pitch
1.6 0.35 10 1.25 27 2
2 0.4 12 1.25 30 2
2.5 0.45 14 1.5 33 2
3 0.5 16 1.5 36 2
3.5 0.6 18 1.5 39 2
4 0.7 20 1.5
5 0.8 22 1.5
6 1 24 2
7 1
8 1

Designation: MJ6 × 1 − 4h6h



the practitioner's Transformation — The Lesson Learned

Six months after the bridge scare, the practitioner's shop had become unrecognizable.

Every CNC programmer had the M Profile data table (Table 3) taped to their workstation. The quality team ran pitch diameter checks against Table 12 and 13 limits on every batch. Procurement now required tolerance class certification from every fastener supplier, verified against ANSI/ASME B1.13M.

The coating calculation became standard operating procedure. No bolt left the shop without someone verifying that the allowance could accommodate the specified coating thickness per the quarter-allowance rule.

And those bridge bolts? Every last one was replaced with properly manufactured, properly gaged, properly coated M24 × 3 − 6g fasteners with verified rounded roots. The structure passed its fatigue inspection with flying colors.

The real transformation wasn't technical. It was cultural.

the practitioner stopped thinking of thread tolerances as paperwork and started thinking of them as engineering insurance. Every tenth of a millimeter on a pitch diameter represents a decision — a decision about safety, reliability, and professional integrity.



Your Quick-Reference Formula Card

Cut this section out and keep it where you work.


The Core Relationships

What You Need Formula
Height of fundamental triangle H=0.8660254×PH = 0.8660254 \times P
Pitch diameter from major d2=d0.649519×Pd_2 = d - 0.649519 \times P
Minor diameter (internal) from major D1=D1.082532×PD_1 = D - 1.082532 \times P
Minor diameter (external, rounded root) d3=d20.616025×Pd_3 = d_2 - 0.616025 \times P
Coating effect on pitch diameter Δd2=4×coating thickness\Delta d_2 = 4 \times \text{coating thickness}
Coating effect on major diameter Δd=2×coating thickness\Delta d = 2 \times \text{coating thickness}
Minimum root radius rmin=0.125×Pr_{min} = 0.125 \times P

The Decision Matrix

Situation Choose This
General purpose fastening 6H/6g (coarse pitch)
Precision fit / tight tolerance 4g6g external or 4H5H/4h6h
High fatigue / aerospace MJ profile, 4h6h
Coated fasteners (standard) 6g before coating; verify ¼ allowance rule
Coated fasteners (no allowance) Calculate before-coating limits per §Coating
Vibration resistance Fine pitch series
Thin-wall applications Fine pitch series
Short engagement length Drop external PD tolerance one grade
Long engagement length Increase allowance (use e or f position)


What's Your Next Thread Decision?

Every fastener you specify, machine, or inspect carries a hidden story — a story written in tolerance grades and fundamental deviations. The question is whether you're reading that story, or ignoring it.

Here's your challenge:

Pull the last metric bolt drawing you worked with. Look at the tolerance class. Now check it against Tables 12 and 13 in this guide. Does the actual bolt fall within limits? Was the coating thickness accounted for? Is the engagement length classified as short, normal, or long — and was the tolerance grade adjusted accordingly?

If you can answer all three questions with confidence, you're operating at the level this industry demands.

If you can't — you now have every tool, table, and formula you need to get there.

The threads hold the world together. Make sure yours are right.


Reference Standard: ANSI/ASME B1.13M-1983 (R1995), ISO 965/1, ISO 68. All dimensional data in millimeters unless otherwise specified.

Engineering use and verification

Begin with load paths, motion, interfaces and credible failure modes. Define duty cycle, environment, alignment, lubrication, manufacturing variation and maintenance access before choosing a component. Check static strength, fatigue, stiffness, heat, wear and fastening together because improving one constraint can worsen another. Record assumptions and verify the assembled system, not just catalogue ratings for isolated parts.

  • Confirm scope, assumptions, interfaces and required outcome.
  • Use one controlled unit system and show every conversion.
  • Identify current project, customer and regulatory requirements.
  • Separate source examples from mandatory acceptance criteria.
  • Check calculations, tables and selections by an independent method.
  • Verify safety, maintainability and credible failure modes.
  • Record evidence, revisions, approvals and unresolved limitations.
  • Validate the result under representative operating conditions.

Continue learning

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